The plastic industry has its own set of challenges and the ERP programs made for this industry should be able to manage them with sufficient ease. Here are some parameters to measure whether an ERP program is fit for meeting the needs of a company operating in the plastic industry.
Family tools and molds
How does an ERP software system identify the tools and molds needed by a plastic company? This is one of the most important challenges that are faced by software vendors in this industry. The ERP system should be able to handle different types of tooling and inserts that are used by the same mold. They should also be accounted for in manufacturing method and offer visibility of these components and resources within a schedule. If the users have visibility of the resources, the software program should have the intelligence for running these products in their succession when scheduling engine runs for reducing the overhead resulting from breakdown of work center and mold changes in the setup time.
Blends and mixtures incorporating regrind
Another important thing to note while choosing an ERP for plastics industry is its ability to handle the numerous combinations of raw materials that are used from one work order to another. The software should provide for the various manufacturing methods that come with specific fields for the regrind percentage, the let down ratio or mixture ratio, and diverse combinations of both. It should also provide with the opportunity to explore the results when regrind is developed and then re-introduced or recycled back into this process. Special considerations should be made as to how the ERP system might help in decision making and keep accurate track of consumption and cost.
When it is about preventative maintenance, not every software vendor presents with the same kind of embedded solution as the others. Therefore it is necessary to identify whether a solution is integrated or embedded along with some third party product. While using an embedded solution, one is not required to map the data or maintain and build bridges between two separate pieces of Software for Plastic Industry. This not only helps in saving a lot of time and money but also prevents a lot of worry for the IT department. The working team should also be clear from the very beginning as who which team is responsible for maintain the connections in case of an upgrade/update or when a new version of the software comes out.
The labor tracking is a crucial aspect of a plastic industry ERP system. The system should be able to manage the splitting labor costs produced by the operators on multiple machines or presses simultaneously. They should also be able to offer support for personnel who need to manage multiple roles and financial costs associated with those roles such as setup technicians who also carries out preventative maintenance.
The real-time efficiency of an ERP System for capturing information and data is also an important factor. The system should be able to provide automated, real-time solutions for tracking and monitoring the molding processes as soon as they are occurring.